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Stator coils
are wind by hand. To wind a single stator coil takes around 2 to 3 hours.
It was a very painful and time consuming job. I really hate this part.
I have used
stripboard as coil stopper. I have cut the stripboard into 1" X 1"
and made hole in the center of it to enter stator core. I used mini drill
to drill hole which nicely fit the stator core.
Wind the
magnet wire around the stator core around 1" thickness (look at pictures
below).
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Description |
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Stator
core is ready to wind magnet wire. Rap masking tape around core as
shown in the picture. |
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Magnet
wire = #23
Stator core = Steel around 1/4"
No. coil turn = Not sure, never count.
Wind coil until reach 1" thickness.
Method of winding = Normal winding from left to right and right
to left. Not using bifilar or unidirectional.
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Picture
shows completed stator coils.
Coil
Ohm = 7.2
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Back
view of stator coil. Since i'm using stripboard as coil stopper, it
makes easier to enter positive and negative wire through the stripboard
hole. |
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Front
view of stator coil. Stator head (1/2") is half of magnet size
(1").
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